Figuresx W Series Service ManualADDITIONAL SERVICE AND MAINTENANCE FOR IDH MAX LOCKSDisconnecting and connecting the reader wire harness (cylindrical
Service and Maintenance for Mortise Locks4–46 W Series Service ManualNote: The flat side of the outside hub should be opposite the pivot point on the
Service and Maintenance for Mortise LocksW Series Service Manual 4–475. Press the L-shaped end of the spring so that the center of the spring can slid
Service and Maintenance for Mortise Locks4–48 W Series Service Manual4. Make sure that the tumbler spring rests against the “E” tumbler.Task H. To rei
Service and Maintenance for Mortise LocksW Series Service Manual 4–49ADDING THE RQE SWITCH TO ELECTRIFIED MORTISE LOCKSTo add an RQE switch to your mo
Service and Maintenance for Mortise Locks4–50 W Series Service ManualREVERSING THE SOLENOID WHEN CHANGING THE FUNCTIONTo change an electrically-locked
Service and Maintenance for Mortise LocksW Series Service Manual 4–51REPLACING MORTISE CASE COMPONENTSReplacing thesolenoidRemoving the solenoid1. Rem
Service and Maintenance for Mortise Locks4–52 W Series Service Manual4. For electrified locks, place the bridge rectifier in the same position as the
Service and Maintenance for Mortise LocksW Series Service Manual 4–53Reinstalling the RQE switch1. Make sure that the new RQE switch components are or
Service and Maintenance for Mortise Locks4–54 W Series Service Manual5. Remove the door status switch from the clamp.Reinstalling the door status swit
Service and Maintenance for Mortise LocksW Series Service Manual 4–55Replacing the latchstatus switchRemoving the latch status switch1. Remove the mor
W Series Service Manual 1–11GETTING STARTEDINTRODUCTIONThe W Series Service Manual contains essential information to help you maintain your IDH Max Lo
Service and Maintenance for Mortise Locks4–56 W Series Service ManualReinstalling the latch status switch1. Install the new latch status switch assemb
W Series Service Manual 5–15 SERVICE AND MAINTENANCE FOR CYLINDRICAL LOCKSThis chapter contains instructions for replacing IDH Max and electrified cyl
Service and Maintenance for Cylindrical Locks5–2 W Series Service ManualREPLACING IDH MAX CYLINDRICAL LOCKSTo replace all of the components for IDH Ma
Service and Maintenance for Cylindrical LocksW Series Service Manual 5–3Removingcomponents forIDH Max cylindricallocksTask A. To remove the core and t
Service and Maintenance for Cylindrical Locks5–4 W Series Service ManualTask B2. To remove the plain lever/knob:Insert the protrusion on the spanner w
Service and Maintenance for Cylindrical LocksW Series Service Manual 5–53. Disconnect the reader wire harness from the control electronics circuit boa
Service and Maintenance for Cylindrical Locks5–6 W Series Service ManualTask E. To remove the bushings, trim hole inserts, and hub washers:Remove the
Service and Maintenance for Cylindrical LocksW Series Service Manual 5–7Task H. To remove the inside escutcheon:1. Remove the wire transfer hinge.2. P
Service and Maintenance for Cylindrical Locks5–8 W Series Service ManualReinstallingcomponents forIDH Max cylindricallocksTask A. To pull the field wi
Service and Maintenance for Cylindrical LocksW Series Service Manual 5–96. Splice the four field wire harness leads (listed in the table below) to the
Getting Started1–2 W Series Service ManualMortise locks The strike fits the standard door frame cutout as specified in ANSI A115.1. The lock case a
Service and Maintenance for Cylindrical Locks5–10 W Series Service ManualTask B. To adjust for the door’s thickness:1. Determine the door’s thickness.
Service and Maintenance for Cylindrical LocksW Series Service Manual 5–11Task C. To reinstall the lock chassis and engage the retractor in the latch:1
Service and Maintenance for Cylindrical Locks5–12 W Series Service Manual3. Tighten the RQE rose liner on the door with the through-bolts.Task E. To r
Service and Maintenance for Cylindrical LocksW Series Service Manual 5–134. On each side of the door, slide a hub washer over the chassis sleeve so it
Service and Maintenance for Cylindrical Locks5–14 W Series Service ManualTask F. To connect the reader wire harness:1. For LH and LHRB doors From the
Service and Maintenance for Cylindrical LocksW Series Service Manual 5–154. From the inside of the door, feed the sensor and solenoid wire harness fro
Service and Maintenance for Cylindrical Locks5–16 W Series Service Manual3. Make the solenoid connection and three sensor connections, and place the w
Service and Maintenance for Cylindrical LocksW Series Service Manual 5–173. Turn the levers/knobs to check that they operate smoothly.Task I. To reins
Service and Maintenance for Cylindrical Locks5–18 W Series Service Manual4. Insert the core and throw member into the lever/knob with the control key.
Service and Maintenance for Cylindrical LocksW Series Service Manual 5–19REPLACING COMPONENTS FOR ELECTRIFIED CYLINDRICAL LOCKSTo replace all of the c
Getting StartedW Series Service Manual 1–3DOCUMENTATION PACKAGE The following documentation is available to help you with the installation, start-up,
Service and Maintenance for Cylindrical Locks5–20 W Series Service ManualTask B1. To remove the keyed lever/knob:1. Insert a flat blade screwdriver in
Service and Maintenance for Cylindrical LocksW Series Service Manual 5–21Task C. To remove the inside rose and rose liner:1. Insert the solid, curved
Service and Maintenance for Cylindrical Locks5–22 W Series Service ManualTask D. To remove the outside rose and liner assembly:1. Slide the chassis as
Service and Maintenance for Cylindrical LocksW Series Service Manual 5–233. Install the lock chassis assembly from the outside of the door. Make sure
Service and Maintenance for Cylindrical Locks5–24 W Series Service ManualTask C. To reinstall the lever/knob:1. For levers, position the lever so that
Service and Maintenance for Cylindrical LocksW Series Service Manual 5–25ADDING THE RQE SWITCH TO ELECTRIFIED CYLINDRICAL LOCKSBecause of the complex
Service and Maintenance for Cylindrical Locks5–26 W Series Service ManualREPLACING COMPONENTS FOR CYLINDRICAL LOCKSRemoving andreinstalling thesolenoi
Service and Maintenance for Cylindrical LocksW Series Service Manual 5–273. Remove the through-bolts and the RQE rose liner.Reinstalling the RQE rose
Service and Maintenance for Cylindrical Locks5–28 W Series Service ManualFor electrified locks Install the rose. Reinstall the inside lever/knob. Se
Service and Maintenance for Cylindrical LocksW Series Service Manual 5–293. Connect the door status sensor connector and shorting connector to the sen
Getting Started1–4 W Series Service ManualThe service manuals referred to in this manual can also be ordered separately:TECHNICAL SUPPORTSupportservic
Service and Maintenance for Cylindrical Locks5–30 W Series Service Manual
W Series Service Manual 6–16 ADDITIONAL SERVICE AND MAINTENANCE FOR IDH MAX LOCKSThis chapter contains instructions for replacing IDH Max components s
Additional Service and Maintenance for IDH Max Locks6–2 W Series Service ManualREPLACING WIRE HARNESSESRemoving andreinstalling thesensor and solenoid
Additional Service and Maintenance for IDH Max LocksW Series Service Manual 6–3Reinstalling the sensor and solenoid wire harness1. Connect the sensor
Additional Service and Maintenance for IDH Max Locks6–4 W Series Service Manual6. Loosen the screw holding the harness clamp and remove the clip. Save
Additional Service and Maintenance for IDH Max LocksW Series Service Manual 6–57. Reinstall the core and throw member. For mortise instructions, see T
Additional Service and Maintenance for IDH Max Locks6–6 W Series Service ManualCautionDo not use a power screwdriver to remove or reinstall the circui
Additional Service and Maintenance for IDH Max LocksW Series Service Manual 6–75. Connect the reader wire harness to the control electronics circuit b
Additional Service and Maintenance for IDH Max Locks6–8 W Series Service ManualREPLACING THE CONTROL ELECTRONICS CIRCUIT BOARD1. Remove the field wire
Additional Service and Maintenance for IDH Max LocksW Series Service Manual 6–9REPLACING THE READER CIRCUIT BOARD ASSEMBLYTo replace a reader circuit
W Series Service Manual 2–12 IDH MAX LOCKS FUNCTIONS AND PARTSThe following pages contain function descriptions for all IDH Max Locks. This chapter al
Additional Service and Maintenance for IDH Max Locks6–10 W Series Service ManualReinstalling the reader circuit board assembly1. For locks with a magn
Additional Service and Maintenance for IDH Max LocksW Series Service Manual 6–11REPLACING READERSTo replace a proximity card reader assembly, the foll
Additional Service and Maintenance for IDH Max Locks6–12 W Series Service Manual8. Remove the magnetic stripe card reader assembly from the outside es
Additional Service and Maintenance for IDH Max LocksW Series Service Manual 6–13Removing andreinstalling themagnetic stripeinsertion cardreaderRemovin
Additional Service and Maintenance for IDH Max Locks6–14 W Series Service ManualReinstalling the magnetic stripe insertion card reader1. Position the
Additional Service and Maintenance for IDH Max LocksW Series Service Manual 6–15To disconnect the connections and remove the outside escutcheon: on pa
Additional Service and Maintenance for IDH Max Locks6–16 W Series Service Manual5. Position the harness clamp under the left reader electronics mounti
Additional Service and Maintenance for IDH Max LocksW Series Service Manual 6–17REPLACING THE PANEL INTERFACE CIRCUIT BOARD1. Disconnect the connectio
Additional Service and Maintenance for IDH Max Locks6–18 W Series Service Manual
W Series Service Manual A–1AGLOSSARYAC Alternating Current.Anti-friction latch A latchbolt designed to reduce friction between the main latchbolt and
IDH Max Locks Functions and Parts2–2 W Series Service ManualFUNCTION DESCRIPTIONSThis section includes function descriptions grouped by the following
GlossaryA–2 W Series Service ManualDoor status sensor A sensor that monitors whether the door is open or closed. This sensor is used to detect a force
GlossaryW Series Service Manual A–3Mortise lock A lock that fits into a mortise. Other locks fit into bored holes or mount to a surface. See also Mort
GlossaryA–4 W Series Service Manual
W Series Service Manual B–1BINSTALLATION INSTRUCTIONSThe following pages contain: Installation Instructions for 34HW–35HW IDH Max Mortise Locks Inst
Installation InstructionsB–2 W Series Service Manual
BEST ACCESS SYSTEMSIndianapolis, Indiana1Overview ContentsPowersupplyLockWiretransferhingeField wire harnessPower (2)RS-485 Communication (2)Communica
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, Indiana2Components checklistSite surveyUse the following
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, Indiana3Installation Instructions for 34HW–35HW IDH Max
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, IndianaPreparing the door and door jamb41 Mark centerlin
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, Indiana5Installation Instructions for 34HW–35HW IDH Max
IDH Max Locks Functions and PartsW Series Service Manual 2–3NEL–Electrically Locked–Fail Safe NEU–Electrically Unlocked–Fail SecureLatchbolt operated
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, IndianaPreparing the door and door jamb64 Drill holesCau
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, Indiana7Installation Instructions for 34HW–35HW IDH Max
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, IndianaInstalling the lock87 Mortise for strike box and
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, Indiana9Installation Instructions for 34HW–35HW IDH Max
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, IndianaInstalling the lock1011 Install cylinder and mort
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, Indiana11Installation Instructions for 34HW–35HW IDH Max
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, IndianaInstalling the lock1213 Connect reader wire harne
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, Indiana13Installation Instructions for 34HW–35HW IDH Max
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, IndianaCompleting the installation at the door1415 Insta
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, Indiana15Installation Instructions for 34HW–35HW IDH Max
IDH Max Locks Functions and Parts2–4 W Series Service ManualIDH Max cylindricalfunctionsThe following lists describe how the latchbolt, outside lever,
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, IndianaCompleting the installation at the door1618 Insta
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, Indiana17Installation Instructions for 34HW–35HW IDH Max
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, IndianaInstalling the panel interface module1821 Mount p
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, Indiana19Installation Instructions for 34HW–35HW IDH Max
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, IndianaInstalling the panel interface module20D0, D1, &a
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, Indiana21Installation Instructions for 34HW–35HW IDH Max
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, IndianaInstalling the panel interface module22Sounder in
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, Indiana23Installation Instructions for 34HW–35HW IDH Max
Installation Instructions for 34HW–35HW IDH Max Mortise LocksBEST ACCESS SYSTEMSIndianapolis, IndianaTroubleshooting the installation24To troubleshoot
BEST ACCESS SYSTEMSIndianapolis, Indiana1Overview ContentsPowersupplyLockWiretransferhingeField wire harnessPower (2)RS-485 Communication (2)Communica
IDH Max Locks Functions and PartsW Series Service Manual 2–5TRIM COMPONENTSPROXIMITY CARD READER AND TRIM EXPLODED DIAGRAMFigure 2.3 Proximity card re
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, Indiana2Components checklistSite surveyUse
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, Indiana3Installation Instructions for 83KW
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, IndianaPreparing the door and door jamb41
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, Indiana5Installation Instructions for 83KW
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, IndianaPreparing the door and door jamb63
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, Indiana7Installation Instructions for 83KW
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, IndianaPreparing the door and door jamb87
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, Indiana9Installation Instructions for 83KW
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, IndianaInstalling the lock & through-b
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, Indiana11Installation Instructions for 83K
CREDITS/COPYRIGHTCopyright ©2000–2003 Stanley Security Solutions, Inc. and Stanley Logistics, Inc. All rights reserved. Printed in the United States o
IDH Max Locks Functions and Parts2–6 W Series Service ManualProximity cardreader and trimparts listRefer to Figure 2.3 and the table below to find the
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, IndianaInstalling the lock & through-b
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, Indiana13Installation Instructions for 83K
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, IndianaInstalling the lock & through-b
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, Indiana15Installation Instructions for 83K
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, IndianaCompleting the installation at the
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, Indiana17Installation Instructions for 83K
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, IndianaInstalling the panel interface modu
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, Indiana19Installation Instructions for 83K
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, IndianaInstalling the panel interface modu
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, Indiana21Installation Instructions for 83K
IDH Max Locks Functions and PartsW Series Service Manual 2–723 C62520 1 #4 inside knob assemblya or (23) A35454 1 #15 inside lever assemblyb or
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, IndianaInstalling the panel interface modu
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, Indiana23Installation Instructions for 83K
Installation Instructions for 83KW/93KW–85KW/95KW IDH Max Cylindrical LocksBEST ACCESS SYSTEMSIndianapolis, IndianaTroubleshooting the installation24T
BEST ACCESS SYSTEMSIndianapolis, IndianaOverview25 Mark centerlinesCaution: If the door is a fabricated hollow metal door, determine whether it is pr
BEST ACCESS SYSTEMSIndianapolis, Indiana28 Drill holesNote: Check the lock for the function, hand, and bevel before drilling. 1 Mortise the edge of t
BEST ACCESS SYSTEMSIndianapolis, Indiana30 Install mortise caseNote: For electrically-operated locks, see the instructions in Wiring Diagrams for Elec
BEST ACCESS SYSTEMSIndianapolis, Indiana32 Install knobs or leversFor both levers and knobsUnscrew the inside spindle one full turn to allow the spind
BEST ACCESS SYSTEMSIndianapolis, IndianaElectrical requirementsThe following table describes the voltage and current specifications for the mortise lo
BEST ACCESS SYSTEMSIndianapolis, IndianaMinimum gauge wire chart for lock circuitsThe chart in Figure 38 helps you find the minimum wire gauge needed
BEST ACCESS SYSTEMSIndianapolis, IndianaFor factory prepared doors onlyCaution: If you use hollow metal doors, decide whether the doors are reinforce
IDH Max Locks Functions and PartsW Series Service Manual 2–8MAGNETIC STRIPE SWIPE CARD READER AND TRIM EXPLODED DIAGRAMFigure 2.4 Magnetic stripe swip
BEST ACCESS SYSTEMSIndianapolis, Indianalines up with the hub face (see Figure 40 — blow-up).Note 1: Make sure the locking pin locks into the rose lin
BEST ACCESS SYSTEMSIndianapolis, IndianaElectrical requirementsThe following table describes the voltage and current specifications for the 8K and 9K
BEST ACCESS SYSTEMSIndianapolis, IndianaMinimum gauge wire chart for lock circuitsThe chart in Figure 46 helps you find the minimum wire gauge needed
W Series Service Manual C-1CINDEXNumerics8W components 3–15AAC to DC converter 3–15access doorpart drawings for 2–5, 2–8, 2–11part numbers for 2
IndexC-2 W Series Service Manualchassis coverpart drawings for 2–20, 3–12part numbers for 2–21, 3–13chassis frame and retractor assemblypart drawi
IndexW Series Service Manual C-3field wire harnesspart drawings for 2–5, 2–8, 2–11part numbers for 2–6, 2–9, 2–12pulling through the door 4–13,
IndexC-4 W Series Service ManualMM trimpart numbers and drawings for 3–8reinstalling 4–33removing 4–26magnetic stripe insertion card readerpart dra
IndexW Series Service Manual C-5hubs 4–45inside escutcheon 4–20, 4–35, 5–15J trim 4–33knob 4–21, 4–39, 5–16, 5–24lever 4–21, 4–39, 5–16,
IndexC-6 W Series Service Manualsolenoid springpart drawings for 2–20, 3–12part numbers for 2–21, 3–13spacerpart drawings for 2–17, 3–9part numb
IDH Max Locks Functions and PartsW Series Service Manual 2–9Magnetic stripeswipe card readerand trim parts listRefer to Figure 2.4 and the table below
IDH Max Locks Functions and Parts2–10 W Series Service Manualnot shown B55169 1 #15 plain lever handled 24 B62128 1 Access door 25 See page 2–14
IDH Max Locks Functions and PartsW Series Service Manual 2–11MAGNETIC STRIPE INSERTION CARD READER AND TRIM EXPLODED DIAGRAMFigure 2.5 Magnetic stripe
IDH Max Locks Functions and Parts2–12 W Series Service ManualMagnetic stripeinsertion cardreader and trimparts listRefer to Figure 2.5 and the table b
IDH Max Locks Functions and PartsW Series Service Manual 2–13SCREW KITSMountingscrew kits Upper escutcheonscrew kitsComponentsKit name Part numberRead
IDH Max Locks Functions and Parts2–14 W Series Service ManualLower escutcheonscrew kitsAccess doorscrew kitsComponentsKit namePart numberLower escutch
IDH Max Locks Functions and PartsW Series Service Manual 2–15READER CONVERSIONMortise orcylindrical readerconversionIf you want to convert the reader
W Series Service Manual iiiCONTENTSFIGURES VIIGETTING STARTED 1–1Introduction 1–1Certifications and standards 1–1IDH Max and electrified locks 1–1Mort
IDH Max Locks Functions and Parts2–16 W Series Service ManualTasks to perform for converting readers:1. Remove the inside and outside escutcheons from
IDH Max Locks Functions and PartsW Series Service Manual 2–17MORTISE CASE EXPLODED DIAGRAMFigure 2.7 Mortise case exploded diagram (EEU function shown
IDH Max Locks Functions and Parts2–18 W Series Service ManualMortise case partslistRefer to Figure 2.7 and the table below to find the part you need.N
IDH Max Locks Functions and PartsW Series Service Manual 2–19OTHER MORTISE LOCK COMPONENTSOther mortise lockcomponentsparts listRefer to Figure 2.8 an
IDH Max Locks Functions and Parts2–20 W Series Service ManualCYLINDRICAL CHASSIS EXPLODED DIAGRAMFigure 2.9 Cylindrical chassis exploded diagram (9K D
IDH Max Locks Functions and PartsW Series Service Manual 2–21Cylindrical chassisparts listRefer to Figure 2.9 and the table below to find the part you
IDH Max Locks Functions and Parts2–22 W Series Service ManualOTHER CYLINDRICAL LOCK COMPONENTSOther cylindricallock componentsparts listRefer to Figur
IDH Max Locks Functions and PartsW Series Service Manual 2–23PANEL INTERFACE MODULE COMPONENTS DIAGRAMPanel interfacemodule componentsparts listRefer
IDH Max Locks Functions and Parts2–24 W Series Service Manual
W Series Service Manual 3–13 ELECTRIFIED LOCKS FUNCTIONS AND PARTSThe following pages contain exploded diagrams for all electrified locks. These diagr
Contentsiv W Series Service ManualReader conversion 2–15Mortise case exploded diagram 2–17Other mortise lock components 2–19Cylindrical chassis explod
Electrified Locks Functions and Parts3–2 W Series Service ManualFUNCTION DESCRIPTIONSThis section includes function descriptions grouped by the follow
Electrified Locks Functions and PartsW Series Service Manual 3–3WWEL–Electrically Locked–Fail Safe WWEU–Electrically Unlocked–Fail SecureLatchbolt ope
Electrified Locks Functions and Parts3–4 W Series Service ManualElectrifiedcylindricalfunctionsThe following lists describe how the latchbolt, outside
Electrified Locks Functions and PartsW Series Service Manual 3–5Mortise sectional trim exploded diagram and parts listFigure 3.3 Mortise sectional tri
Electrified Locks Functions and Parts3–6 W Series Service ManualCylindrical sectional trim exploded diagram and parts listNote: This trim configurati
Electrified Locks Functions and PartsW Series Service Manual 3–7J trim exploded diagram and parts listFigure 3.5 J trim exploded diagramItem Part no.
Electrified Locks Functions and Parts3–8 W Series Service ManualM trim exploded diagram and parts listFigure 3.6 M trim exploded diagramItem Part no.
Electrified Locks Functions and PartsW Series Service Manual 3–9MORTISE CASE EXPLODED DIAGRAMFigure 3.7 Mortise case exploded diagram (EWEU function s
Electrified Locks Functions and Parts3–10 W Series Service ManualMortise caseparts listRefer to Figure 3.7 and the table below to find the part you ne
Electrified Locks Functions and PartsW Series Service Manual 3–11OTHER MORTISE LOCK COMPONENTSOther mortiselock componentsparts listFigure 3.8 Mortise
ContentsW Series Service Manual vReplacing mortise case components 4–51Replacing the solenoid 4–51Replacing the RQE switch 4–52Replacing the door stat
Electrified Locks Functions and Parts3–12 W Series Service ManualCYLINDRICAL CHASSIS EXPLODED DIAGRAMFigure 3.9 Cylindrical chassis exploded diagram (
Electrified Locks Functions and PartsW Series Service Manual 3–13Cylindrical chassisparts listRefer to Figure 3.9 and the table below to find the part
Electrified Locks Functions and Parts3–14 W Series Service ManualOTHER CYLINDRICAL LOCK COMPONENTSOther cylindricallock componentsparts listRefer to F
Electrified Locks Functions and PartsW Series Service Manual 3–158W COMPONENTS DIAGRAM8W componentsparts listRefer to Figure 3.11 and the table below
Electrified Locks Functions and Parts3–16 W Series Service Manual
W Series Service Manual 4–14 SERVICE AND MAINTENANCE FOR MORTISE LOCKSThis chapter contains instructions for replacing IDH Max and electrified mortise
Service and Maintenance for Mortise Locks4–2 W Series Service ManualREPLACING COMPONENTS FOR IDH MAX MORTISE LOCKSTo replace all of the components for
Service and Maintenance for Mortise LocksW Series Service Manual 4–3Removingcomponents forIDH Max MortiseLocksTask A. To remove the core:Note: Only E
Service and Maintenance for Mortise Locks4–4 W Series Service ManualTask B. To remove the inside and outside levers/knobs:1. Remove the set screw cap
Service and Maintenance for Mortise LocksW Series Service Manual 4–5Task C. To remove the access door:1. Use the appropriate bit driver to remove the
Contentsvi W Series Service Manual
Service and Maintenance for Mortise Locks4–6 W Series Service ManualTask D. To disconnect the connections and remove the outside escutcheon:1. Remove
Service and Maintenance for Mortise LocksW Series Service Manual 4–72. Disconnect the three sensor connections and solenoid connection.3. Disconnect t
Service and Maintenance for Mortise Locks4–8 W Series Service Manual4. Remove the outside escutcheon from the door.CautionWhen removing the outside es
Service and Maintenance for Mortise LocksW Series Service Manual 4–95. Remove the bushings and trim hole inserts from each side of the door.Figure 4.8
Service and Maintenance for Mortise Locks4–10 W Series Service ManualTask E. To remove the mortise case faceplate and cylinder:Note: Only EEL and EEU
Service and Maintenance for Mortise LocksW Series Service Manual 4–11Task F. To remove the mounting plates:1. Remove the two mounting plate screws fro
Service and Maintenance for Mortise Locks4–12 W Series Service ManualTask H. To remove the inside escutcheon:1. Remove the wire transfer hinge from th
Service and Maintenance for Mortise LocksW Series Service Manual 4–13Reinstallingcomponents forIDH Max MortiseLocksTask A. To pull the field wire harn
Service and Maintenance for Mortise Locks4–14 W Series Service Manual5. Splice the four field wire harness leads (listed in the table below) to the do
Service and Maintenance for Mortise LocksW Series Service Manual 4–153. Secure the mortise case with the case mounting screws.Task C. To reinstall the
W Series Service Manual viiFIGURESIDH MAX LOCKS FUNCTIONS AND PARTSUnderstanding mortise function drawings 2–2Understanding cylindrical function d
Service and Maintenance for Mortise Locks4–16 W Series Service ManualTask D. To reinstall the cylinder and mortise case faceplate:Note: Install the c
Service and Maintenance for Mortise LocksW Series Service Manual 4–17Task E. To connect the reader wire harness:1. Insert the two trim hole inserts in
Service and Maintenance for Mortise Locks4–18 W Series Service Manual3. Insert a bushing into the sensor & solenoid wire hole on the inside of the
Service and Maintenance for Mortise LocksW Series Service Manual 4–19CautionWhen connecting the reader wire harness, make sure: there are no loose wi
Service and Maintenance for Mortise Locks4–20 W Series Service ManualTask F. To secure the escutcheons and complete the connections:1. Position the in
Service and Maintenance for Mortise LocksW Series Service Manual 4–21Task G. To reinstall the inside and outside levers/knobs:For both knobs and lever
Service and Maintenance for Mortise Locks4–22 W Series Service ManualFor levers1. With the handle pointing toward the door hinges, insert the outside
Service and Maintenance for Mortise LocksW Series Service Manual 4–23Task H. To reinstall the core (EEL and EEU only):1. Insert the control key into t
Service and Maintenance for Mortise Locks4–24 W Series Service ManualTask I. To reinstall the access door:1. Making sure that the access door does not
Service and Maintenance for Mortise LocksW Series Service Manual 4–25REPLACING COMPONENTS FOR ELECTRIFIED MORTISE LOCKSTo replace all of the component
Figuresviii W Series Service ManualDisconnecting the field wire harness 4–12Pulling the field wire harness through the door 4–13Reinstalling t
Service and Maintenance for Mortise Locks4–26 W Series Service ManualRemovingcomponents forelectrified mortiselocksThe next three sections outline the
Service and Maintenance for Mortise LocksW Series Service Manual 4–27Tasks for removing the componentsTask A. To remove the levers/knobs:1. For knobs,
Service and Maintenance for Mortise Locks4–28 W Series Service ManualTask C. To remove the core and cylinder:Note: Only EWEL, EWEU, WWEL, and WWEU lo
Service and Maintenance for Mortise LocksW Series Service Manual 4–294. Insert the mortise cylinder wrench into the cylinder and turn it counterclockw
Service and Maintenance for Mortise Locks4–30 W Series Service ManualTask D. To remove the rose rings or escutcheon rings (for sectional trim and J tr
Service and Maintenance for Mortise LocksW Series Service Manual 4–31Task F. To remove the escutcheons (for J trim and M trim only):1. Remove the uppe
Service and Maintenance for Mortise Locks4–32 W Series Service ManualTask H. To remove the mortise case:1. Remove the two case mounting screws.2. Remo
Service and Maintenance for Mortise LocksW Series Service Manual 4–33Reinstalling the J trim and mortise caseRefer to the trim diagram on page 3–7 and
Service and Maintenance for Mortise Locks4–34 W Series Service ManualFigure 4.32 Reinstalling the mortise caseCase mounting screws
Service and Maintenance for Mortise LocksW Series Service Manual 4–35Task B. To reinstall the mounting plates:1. For J trim, position the J alignment
FiguresW Series Service Manual ixSERVICE AND MAINTENANCE FOR CYLINDRICAL LOCKSRemoving the core and throw member (lever shown) 5–3Removing the key
Service and Maintenance for Mortise Locks4–36 W Series Service ManualTask D. To reinstall the roses (for sectional trim only):Position the inside and
Service and Maintenance for Mortise LocksW Series Service Manual 4–37Task F. To reinstall the cylinder and core:Note: Only EWEL, EWEU, WWEL, and WWEU
Service and Maintenance for Mortise Locks4–38 W Series Service Manual5. Tighten the cylinder clamp screw, located inside the mortise case.6. Insert th
Service and Maintenance for Mortise LocksW Series Service Manual 4–39Task G. To reinstall the mortise case faceplate:Position the faceplate on the loc
Service and Maintenance for Mortise Locks4–40 W Series Service Manual CHANGING THE HAND AND BEVEL FOR MORTISE LOCKSThis section describes how to chang
Service and Maintenance for Mortise LocksW Series Service Manual 4–41The following diagram and table show which components need to be turned over when
Service and Maintenance for Mortise Locks4–42 W Series Service ManualChanging the handonly with the RQEswitchRefer to the detailed instructions for ea
Service and Maintenance for Mortise LocksW Series Service Manual 4–436. If the lock is single-keyed, perform Task E. To turn over the cylinder clamp p
Service and Maintenance for Mortise Locks4–44 W Series Service ManualTask C. To turn over the RQE switch:1. Pull the wire strain relief up and out of
Service and Maintenance for Mortise LocksW Series Service Manual 4–455. Position the bracket so that the RQE actuator button is on the same end as the
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